Turn every operation record into a decision.
Your plant generates thousands of records every shift — maintenance, production, quality, safety. Most of it dies in paper or sits in disconnected systems. Opticore captures it once, connects it permanently, and turns it into intelligence your team can act on.
Purpose-built for mining & processing and manufacturing operations — where downtime is expensive, records live on paper, and experienced people carry the plant's memory.
Data-rich. Intelligence-poor.
Industrial operations generate enormous volumes of records. Without connection, they stay invisible.
11%
of revenue lost to unplanned downtime
Unplanned downtime costs the world's 500 largest industrial companies an estimated $1.4 trillion a year — roughly 11% of revenues.
Siemens, The True Cost of Downtime 2024
42%
of operational knowledge belongs to one person
Research finds roughly 42% of institutional knowledge is unique to the individual who holds it. When they leave, it leaves.
Panopto Workplace Knowledge & Productivity Report
90%
of industrial data captured goes unused
Industrial organisations collect enormous volumes of operational data. Most of it is never connected, analysed, or acted on.
IBM
From activity to intelligence — in four steps.
Four stages. One connected system. Every record building on the last.
Capture
Operations logging, maintenance, production, quality, safety, and assets — entered once, from any device, online or offline.
Structure
Every record connects into the Operational Knowledge Graph: assets, events, people, and outcomes linked — not siloed. Asset histories build automatically.
Analyze
As your operational history accumulates, the AI layer surfaces recurring failures, patterns, and root causes — grounded in your plant's data, not industry averages.
Act
Insights, alerts, and decision support reach the right person at the right time — supervisors, engineers, and managers acting on evidence instead of memory.
Value from day one. Intelligence that compounds.
Paper logbooks and shift handovers go digital. Everything searchable. Nothing lost.
Complete asset histories, automated reporting, and hours of admin recovered every week.
Enough connected history for pattern detection and root-cause intelligence that gets sharper with every record.
The intelligence layer above your existing systems.
Opticore complements your ERP and control systems. It is the intelligence layer above them — it never touches your line.
| Capability | ERP / MES | CMMS | Automation / Control | Opticore |
|---|---|---|---|---|
| Runs transactions & resources | ||||
| Manages maintenance work | ||||
| Controls machinery | By design | |||
| Connects maintenance to production, quality & safety | ||||
| Connects all operational records | ||||
| Turns history into intelligence |
Opticore doesn't replace these systems — it sits above them, connecting the records they each hold in isolation. And because it never sends a command to your equipment, deploying it carries no operational risk.
One platform, six operational domains.
Every domain feeds the same knowledge graph. A maintenance record connects to the asset, the operator, the downtime it caused, and the inspection that followed.
Most systems store records. Opticore connects them.
A work order, the asset it touched, the operator who logged it, the downtime it caused, and the inspection that followed are one connected story — not five disconnected entries. That connected memory is what makes intelligence possible.
Every record makes the next answer better. Knowledge survives staff turnover. Cross-domain links no spreadsheet can make. And every month of history makes the system harder to live without.
Explore the Knowledge Graph
From records to root causes.
Pattern detection, root-cause analysis, and decision support — built on your plant's own operational history, not generic industry models. The more your team logs, the more the system understands: which failures recur, what preceded them, and what actually fixed them last time.
Pattern Detection
Surface recurring failures, anomalies, and inefficiencies hidden in your operational history.
Root Cause Analysis
Connect failures, incidents, and events to identify underlying causes — not surface symptoms.
Knowledge Retention
Capture expertise and lessons learned before they leave with experienced personnel.
Decision Support
Provide supervisors and managers with evidence-based insights for better operational decisions.
See your operations as one connected system.
Bring maintenance, production, quality, safety, and asset records into a single intelligence layer — and finally see what's really happening across your plant. Deployment never touches your line.